Introduction
As consumer demand for high-quality, ready-made food continues to grow, food manufacturers must scale their operations quickly while maintaining quality and efficiency. One such business—a fast-growing pizza manufacturer based in Bristol—faced this exact challenge. With plans to increase production capacity to 11,000 pizzas per week, the company required reliable cold storage infrastructure to support its operational expansion.
Having been recommended to the client by a trusted industry source, Ardo Cold Rooms was selected to deliver a fully bespoke cold and freezer room solution that could accommodate their growing production targets and stringent food safety requirements.
Client Requirements
The client was in the process of scaling up operations and required purpose-built cold storage facilities to:
- Maintain strict temperature control for both raw and finished ingredients
- Ensure food safety compliance during expanded production
- Maximise storage space within a compact footprint
- Integrate with the workflow of the newly upgraded production site
The project demanded a solution that balanced speed, quality, and energy efficiency. The client also required a quick turnaround time to avoid delays in their production roadmap.
Ardo Group’s Solution
The project began with a comprehensive site survey and consultation with the client to understand their space, capacity, and operational workflow. Working closely with the client’s production team, our specialists designed a bespoke cold storage system comprising:
- Custom cold room and freezer room structures tailored to the production site’s layout
- Split refrigeration systems designed for quiet operation, low energy consumption, and optimal performance
- High-grade insulated panels for reliable thermal efficiency and hygienic surfaces
All equipment and materials used were selected to meet the rigorous demands of food manufacturing environments.
Installation & Execution
Ardo’s Installation Team executed the full build and installation in just 4.5 working days, minimising disruption to the client’s site preparation and launch timeline. The process included:
- Precision installation of structural panels and doors
- Integration of refrigeration units with external condensers
- Full commissioning of the system to ensure compliance with temperature control standards
Our efficient project management allowed the client to move forward with operations without delay.
Results
Upon completion, the new cold and freezer rooms were handed over as fully operational, tested, and compliant with relevant food safety and environmental regulations. The systems now support the manufacturer’s expanded production schedule, with sufficient capacity for raw ingredient storage and post-production freezing.
The project enabled the client to:
- Confidently scale to meet demand
- Improve internal cold chain management
- Ensure long-term operational efficiency through quality equipment and installation
This successful installation demonstrates Ardo Cold Rooms’ ability to deliver rapid, tailored refrigeration solutions to growing food businesses. From consultation to commissioning, our team ensured a seamless process, aligned with the client’s commercial goals and deadlines.
Looking to expand your food production capabilities?
Talk to Ardo Cold Rooms for expert cold storage design and installation that grows with your business on 01179 646 497
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